JD Edwards EnterpriseOne Repetitive Manufacturing with Kanban 9.0 - Self-Study Course

This 9.0 course provides an overview of the management of a shop floor that uses repetitive and lean execution. Companies that manufacture a related family of products for broad consumption can use repetitive and lean execution to make their manufacturing environments as efficient as possible. Repetitive manufacturing is a method of manufacturing in which the same products are continually and repetitiously manufactured. You can use rate schedules instead of work orders to plan and execute your manufacturing tasks. Lean execution eliminates the use of work orders and rate schedules, which simplifies the user interaction with the system. Companies often use lean execution to complete finished goods with no work in process (WIP) inventory or to complete multi-level items in one transaction.

This course also provides an overview of the management of kanbans. Kanbans are a triggering system to signal when materials are needed on the shop floor. You can use kanbans with repetitive execution to automate some of the shop floor tasks that you perform to replenish materials.

Learn To:

• You will learn how to set up items to use in a repetitive execution environment
• You will learn how to set up and process kanbans in a repetitive execution environment
• You will learn how to set up and use rate schedules
• You will learn how to manage kanban capacity
• You will learn how to use work-orderless processing for lean execution

Audience

• Functional Implementer
• End Users
• Project Manager

Course Topics Describing Repetitive and Lean Execution With Kanban Processing

• Describing Shop Floor Management Business Processes
• Describing repetitive manufacturing principles
• Describing lean manufacturing principles
• Describing kanban processing principles

Describing the Primary Setup of Shop Floor Management Setting Up Constants and Manufacturing Data for Items for Repetitive and Lean Execution

• Setting Up Branch/Plant Constants
• Setting Up Manufacturing Constants
• Describing Item Data Setup
• Defining Repetitive Items

Setting Up Repetitive and Lean Manufacturing Features

• Setting Up Work Centers and Production Lines
• Generating Resource Units
• Setting Up Bills of Materials and Routings
• Setting Up Line-Item Relationships

Processing Repetitive Manufacturing Transactions

• Setting Up Rate Schedules and Item Demand
• Scheduling Rates on Production Lines
• Sequencing Rate Schedules
• Completing Rate Schedules

Processing Work Using Lean Execution

• Creating and Preprocessing Daily Plans
• Completing Lean Items

Describing Kanban Processing

• Describing Kanban Management Principles
• Describing How to Use Kanbans With Repetitive Execution

Setting Up Kanban Management Attributes

• Setting Up Kanban Master Records
• Setting Up Kanban Calculation Methods
• Defining Kanban Calculation Parameters
• Generating Kanbans

Processing Kanban Transactions by Item

• Checking Out and Checking In Kanbans
• Adding Ad Hoc Kanban Records

Processing Transactions for Kanban Management

• Managing Kanban Capacity
• Creating Multi-Tiered Kanbans

Course Objectives

• Set up work centers and production lines
• Set up and process rate schedules and item demand
• Schedule and sequence rate schedules
• Complete rate schedules
• Process work using lean execution
• Process kanban transaction by item
• Manage kanban capacity
• Describe repetitive execution
• Describe lean execution
• Describe kanban processing
• Set up repetitive manufacturing elements
• Set up kanban processing elements